WIRING HARNESSES

OLINK TECHNOLOGY NEWS---- CHII CHINONZI WIRING HARNESS?

Wiring harnesses magungano ane waya dzakawanda dzakagumiswa dzakadimburwa kana kusungwa pamwechete.Aya magungano anofambisa kuiswa panguva yekugadzira mota.Izvo zvakare zvakagadzirirwa kushandisa nzvimbo shoma mukati memotokari, kupa imwe dziviriro kune waya, uye kupa yakachengeteka yekunamatira mapoinzi, nekudaro zvichibatsira kusangana nematambudziko ekudengenyeka, kukweshera, uye dzimwe njodzi.

MAHANESI ANGAPI PAMOTA?

Mota nemarori ane mabhandi akasiyana eakawanda ari pa-board masisitimu, anosanganisira: bhatiri uye magetsi emagetsi, seti yekubatidza, inotungamira column, cruise control, anti-lock braking, chiratidzo (dashboard) cluster, mwenje wemukati, kuchengetedzwa kwemukati uye chengetedzo, kumberi- magetsi ekupedzisira, mwenje kumashure, magonhi (makiyi uye mahwindo ekutonga), trailer-hitch wiring, uye munguva pfupi yapfuura, kumashure-kamera masisitimu, mobile uye bluetooth connections, uye GPS kana satellite navigation systems.Imwe fungidziro, inofungidzirwa nekambani yekuyedza waya yeCirris Systems mumagazini yeAssembly, ndeyekuti avhareji yenhamba yehandi pamotokari imakumi maviri.

AMOUNT OF WAYA NEKUGUMA

Mota yakabatana kana kuti "C-class" ine 1.2 km yewaya mairi, uye inopfuura 90% yeiyi dhayamita 0.5 mm, kana kupfuura, maererano nemharidzo paCRU's 2012 Wire and Cable Conference naFrancois Schoeffler weAcome.Iyo compact kirasi ine huwandu hukuru hwechero chikamu.Muna 2013, vagadziri vemotokari vakagadzira 26 miriyoni compact mota - 30% yegore yemotokari uye mwenje marori kugadzirwa.Izvi zvinoreva kuti anopfuura mamirioni makumi matatu emakiromita ewaya yakasungirirwa yakashandiswa chete kumota dzakasimba gore rapfuura.

Inogadzira mota dzeGerman BMW inoti masisitimu emagetsi mumamodhi ayo makuru anogona kuve nemakiromita matatu etambo nematambo masisitimu anorema kusvika 60 kg.Mune mharidzo ye2013 yeElectrical Wire Processing Technology Expo, Dr. Don Price, mukuru weFord Motor Co. uye US Council For Automotive Research, akacherechedza kuti kune chiuru che "cut lead" (wire ends) pamotokari iri muwiring. harnesses.

HARNESS COMPLEXITY

Pamusoro pehuwandu hukuru hwekugumiswa, vagadziri veharness vanofanirwa kugadzirisa zvakasiyana-siyana zvinodiwa pakukura kwewaya, kuvimbika kwezvakatipoteredza, uye nyore kuisirwa, zvese izvi zvichideredza saizi yeharness, huremu, uye mutengo.Kazhinji, maharnesses akagadzirirwa chaiwo modhi kana mapuratifomu.Ehe, mhando dzemota zhinji dzinogona kuodha nesarudzo, kana musanganiswa wemaseti.Izvi zvinowedzera imwe nhanho yekuomarara kwechirimwa chegungano - kuchengetera, kutonga, uye kuisa akasiyana akaomarara maharness seti.Nekudaro, maharnesses zvakare akagadzirirwa kukwidziridza kusununguka-kwe-kubata panguva yegungano.

Dzimwe nguva mabasa akawanda anounganidzwa pamwe chete, nevagadziri vehanesi vachipa hanzi yemuviri mukuru, kana mamwe magungano akaoma ane tambo dzakawanda dzakatepwa kana kuputirwa pamwechete.Mienzaniso inosanganisira tambo dzemagonhi kana tambo dzemberi dzinoshandiswa nemamwe makambani.

KUVIMBIKA KWAKURU ZVINODIWA

Mamwe e wiring mumotokari anotsigira akakosha kuchengetedza maficha.Semuyenzaniso, waya dzekutyaira, mabhureki, uye zvidzoro zveinjini zvinofanirwa kuzadzisa zvinodiwa nekuvimbika, zvinosanganisira zvirevo zvematembiricha, vibration, uye ngura.Izvi zvinodikanwa zvinobata maconductor, kumiswa, uye jekete zvinhu.Mota zvakare dzinogona kuve neakawanda makumi matatu ekubatanidza mune masisitimu anodzora mabhegi emhepo, chinzvimbo chechigaro, uye zvimwe zvidziviriro zvekuchengetedza.

MAHARE ANOGADZIRWA SEI?

Kugadzirwa kweHarness kunosanganisira zvinotevera zvinhu uye maitiro:

  1. kucheka waya yakapoteredzwa kusvika pakureba kwakatarwa
  2. kubvisa insulation pamagumo
  3. kukwidza zvigumo, mapulagi, kana misoro
  4. kuisa kureba kwetambo yakagumiswa pabhodhi kana furemu
  5. kubatanidza zvibatiso, zvimedu, kana tepi kuti zvisungirire kureba kwetambo pamwe chete panzvimbo dzakakodzera
  6. kuisa machubhu, maoko, kana tepi kudzivirira, kusimba, uye kusimba
  7. bvunzo uye chitupa

Mune iyi runyorwa, yechitatu maitiro, kukwira magumo, ane akawanda matanho uye akasiyana zvichienderana nerudzi rwe conductor uye rudzi rwekubatanidza.Kumisa kugadzirisa kunogona kusanganisira kurapwa kwakasiyana kwepamusoro kune maconductor, crimping, bonding, uye kuisa chisimbiso, uye kubatanidza bhutsu dzakasiyana, zvimedu, midziyo, kana dzimba.

MANUAL PROCESSING HAIKONZEKWI

Machina zvinobudirira anogona kuita mamwe maitiro ekubatanidza akanyorwa pamusoro, akadai sekucheka, kubvisa, uye crimping.Zvikasadaro, pane basa rakakura rinobatanidzwa mukumisa tambo uye kubatanidza Hardware.BMW inopa kucherechedzwa kunotevera mutsanangudzo yehanesi mumotokari dzayo: “Nekuda kwekuoma kwadzo, matambo ewaya anongogadzirwa otomatiki maitiro mudiki kwazvo.Inenge 95% yekugadzira inoitwa nemaoko pane anonzi mabhodhi ekugadzira. "

KUTENGA RUBATSIRO RWEKUNZVIMBO RWEKUNZVIMBO RWEKUTI MAHATI

Nekuda kwekuti vashandi chikamu chikuru chemitengo yavo yekugadzira, vagadziri veharare vanga vachivaka mafekitari matsva munyika dzine mitengo yakaderera yevashandi.Vagadziri veHarness vari kuvaka mafekitori matsva sechikamu chezvirongwa zvekuwedzera kana sechikamu chezvirongwa zvekuchinja kugadzirwa kumisika ine mutengo wakaderera.Mune zvimwe zviitiko, kudiwa kwemafekitari matsva kwakabatana nemhando dzemotokari nyowani kana zvirimwa zvekugadzira mota.

MEXICO INOFANANA NEHARNESS EXPORTS

Zvinoenderana nedata rekutengeserana nedzimwe nyika, nyika gumi neimwe dzakatengesa kunze mari inodarika US$1 bhiriyoni yemawaya emagetsi emotokari muna 2013. Zvakatengeswa kunze kwenyika kuMexico ndizvo zvakakura, paUS$6.5 bhiriyoni.China yaive yechipiri, iine US$3.2 bhiriyoni, ichiteverwa neRomania, Vietnam, US, Morocco, Philippines, Germany, Poland, Nicaragua, neTunisia.Vatengesi vepamusoro ava vanoratidza basa reEastern Europe, North Africa, neSoutheast Asia mukugadzira machira epasi rose.Kunyangwe hazvo Germany isiri musika wevashandi unodhura, akati wandei emakambani makuru eharness ane dzimbahwe, dhizaini nekuyedza marabhu, uye nzvimbo dzekutakura zvinhu muGermany.(Slide 7)

BASA REMASHOKO ANOTANGA

Muna 2003 mari yepasi rose yakatengeswa kunze kwenyika yakasvika US$14,5 bhiriyoni, US$5,4 yakatengeswa kubva kunyika dziri muchikamu chemusika wepamusoro uye US$9.1 bhiriyoni yakatengeswa kunze kwenyika kubva kumisika ichiri kusimukira.Pakazosvika 2013, kutengesa kwepasirese kunze kwenyika kwakawedzera neCAGR ye9% kusvika US$34.3 bhiriyoni.Misika iri kusimukira yakaverengera kukura uku, nekutengesa kwavo kunze kwenyika kuchikwira neCAGR yegumi nerimwe kusvika kuUS $26.7 bhiriyoni.Kutengeswa kunze kwenyika kubva kumisika yepamusoro kwakawedzera neCAGR ye4% kusvika US $ 7.6 bhiriyoni.

KUKURA KWEHARNESS EXPORTS

Pamusoro penyika gumi neimwe dzakatengesa kunze kunze kwenyika dzinodarika bhiriyoni imwe chete yemadhora makumi maviri nenhanhatu, pane nyika makumi maviri nenhanhatu dzakatengesa kunze kwenyika pakati peUS$100 miriyoni neUS$1 bhiriyoni, nedzimwe nyika makumi maviri dzakatengesa kunze kwenyika pakati peUS$10 miriyoni neUS$100 miriyoni.Saka nyika makumi mashanu nenomwe dzakatora 2013 harness export inosvika US$34 billion.

MASHOKO ANE ITSVA HARNESS FACTORIES

Dzimwe nyika dzinotengesa kunze kwenyika pakati peUS$10 miriyoni neUS$100 miriyoni ichangoburwa muindasitiri iyi - kugadzirwa kwemaharness kwakatanga mukati memakore maviri kana matatu apfuura uye kuri kuwedzera zvakanyanya.Cambodia, semuenzaniso, yakanga iine zero kunze kwenyika kusvika 2012, apo Yazaki neSumitomo Wiring Systems dzakagadzira mafekitori emahara ipapo.Fekitari yeYazaki yakavhurwa mukupera kwegore.Kutengeswa kunze kwenyika kweCambodia kwaiva US$17 miriyoni muna 2012 uye US$74 miriyoni muna 2013, inova kuwedzera kwe334% gore negore.Ford Motors yakavhurawo nzvimbo itsva yegungano muCambodia muna 2013.

Mumwe mutsva iParaguay.Fujikura yakavhura wiring harness chirimwa ipapo muna Gumiguru 2011 uye yakawedzera mashandiro nechirimwa chechipiri munaGunyana 2013. Paraguay zvakare ine chirimwa chitsva chekugadzira motokari - Dongfeng neNissan joint venture yakatanga kushanda muna 2011. Mimwe misika inoratidza kuwedzera kwakanyanya maharness anotengesa kunze mumakore achangopfuura anosanganisira Costa Rica, El Salvador, Egypt, Macedonia, Moldova, neSerbia.

ZVINHU ZVINOITWA NEZVINHU ZVINOITA 75% YEZVINHU ZVOSE MAKET

Iyo data yekutengeserana inobatsira kuratidza basa remisika yepasi-mutengo wevashandi muindasitiri yepasirese wiring harness, asi vagadziri vemotokari vazhinji vanoshandisa harnezi dzakagadzirwa munyika imwe chete.Semuyenzaniso, data rekutengeserana rinoratidza kutengeswa kwehanyesi kwakasimba kubva kuChina, India, Indonesia, Mexico, Morocco, nedzimwe nyika dzine mafekitari ekubatanidza motokari nemarori.CRU inofungidzira kuti kushandiswa kwewaya zvachose muna 2013 kwaisvika US$43 bhiriyoni, kusanganisira tambo dzemumba nedzekunze.

HARNESS VALUE PAMWE NEMOTA

Iyo data yekutengeserana nedzimwe nyika inowanikwa maererano nekukosha (US $) uye huremu (kg).Nyika dzakaita seArgentina, Canada, Italy, Sweden, neUK dzine mota kana marori ekugadzira mafekitori asi pasina mafekitori ekubatanidza.Munyika dzakadai, data pamusoro pekutengesa kunze kwenyika kunogona kukamurwa nenhamba yemotokari dzinogadzirwa kuti dzitore avhareji kukosha uye huremu hwemawaya tambo pamotokari.Mhedzisiro yacho inoratidza huwandu pakati penyika dzakasiyana, inoratidza musanganiswa wemhando dzakasiyana dzemotokari uye mutengo (maficha) makirasi anogadzirwa munyika imwe neimwe.

Muna 2013, semuenzaniso, kukosha kweharness pamotokari kubva paUS$300 yekuArgentina kusvika paUS$700 kune mamwe misika muW. Europe.Musiyano uyu unokonzerwa nekusanganiswa kwemhando dzemotokari dzakagadzirwa, nenyika dzakaita seGermany, Sweden, neUK dzine chikamu chepamusoro chemotokari dzemhando yepamusoro uye dzemhando yepamusoro.Avhareji kukosha kwemotokari pamotokari muItaly yaive US$407, uye musanganiswa weItaly wemota diki, dzepakati nepakati, uye hombe dzakafanana nemusanganiswa wepasi rose.

MUDARIRO WEVARADZI VEMAKOROSI ARI KUKUKA

Tichitarisa kusanganiswa kwemhando dzemotokari uye kusiyana kwakakura mukupinzwa kunze kwenyika dzakasiyana-siyana, CRU yakafungidzira kukosha kweavhareji yepasi rose pamotokari inosvika US$500 muna 2013. Uwandu uhwu hwakawedzera neCAGR yegumi kubva pamadhora mazana maviri muna 2003. Sezvo zvakambotaurwa, kuwedzera kwemitengo yemhangura kwakabatsira zvishoma pakukwira kwemari yeharness, asi chinhu chikuru chave chiri kuwedzera kwenhamba yekugumisa pamotokari.

HARNESS DATA IN TONNES

Ichishandisa dhata rekutengesa pamusoro pekutengesa kunze kwenyika mumatani, CRU yakafungidzira avhareji makirogiramu ewaya pamotokari yemotokari nemarori akareruka anogadzirwa pasi rese muna 2013 kuita 23 kg.Huwandu hwenyika hunobva pazasi pegumi makirogiramu pamotokari mune mamwe misika ichiri kusimukira ine chikamu chepamusoro chemhando dzemhando yepamusoro kana diki, kusvika kunopfuura 25 kg pamotokari mune mimwe misika yepamusoro ine mota dzakakura uye dzemhando yepamusoro.

AVERAGE HARNESS WEIGHT PAMWE NEMOTA

Avhareji yaive 13 kg pamotokari muArgentina, 18 kg muItari, 20 kg muJapan, uye anopfuura 25 kg muUK.Zvakare, pasinei nehuwandu pakati pemakirasi emotokari uye nyika, kune chimiro chakajeka chepamusoro kg pamotokari munyika dzose kubva 2003 kusvika 2013. Avhareji yepasi rose yaiva 13.5 kg pamotokari muna 2003, 16.6 muna 2008, uye 23.4 muna 2013. huremu hwemachira pamotokari hunosanganisira huremu hwewaya dzakaiswa insusulated, magumo, zvisungiso, zvimedu, tambo dzetambo, tubing ekudzivirira, maoko, uye tepi.Conductor saizi inogona kubva pa 0.5 mm2 kusvika kupfuura 2.0 mm2, zvichienderana nekushandiswa.

NDIANI ANOGADZIRA MABESI?

Iyo yakawanda yemotokari wiring harnesses inogadzirwa neakazvimirira ega ega anogadzira zvikamu zvemotokari uye makambani ane hunyanzvi mumatambo ewaya.Mumakumi emakore apfuura, mamwe emafemu makuru emotokari aive nemakambani ekugadzira machira, asi aya akadzingwa, kazhinji kune nyanzvi huru dzemachira.Muzviitiko zvakawanda, makambani eharare anotengesa kune akawanda anogadzira mota.Chikamu chepamusoro chevagadziri vehasi chinosanganisira makambani anotevera (mukurongeka kwearufabheti): Acome, Delphi, Draexlmaier, Fujikura, Furukawa Automotive Systems, Kromberg neSchubert, Lear, Leoni, Sumitomo Wiring Systems, uye Yazaki.

Aya makambani ese ane mafekitori ekubatanidza munzvimbo dzakawanda.Yazaki, somuenzaniso, aiva nevashandi ve236,000 panzvimbo dze237 munyika dze43 kubva munaJune 2014. Aya makambani epamusoro-soro anewo makambani uye masangano munyika dzakawanda.Dzimwe nguva maJV kana vanobatana vane mazita emakambani akasiyana.Yechipiri tier yevagadziri veauto harness inosanganisira Idaco, Lorom, Lumen, MSSL (mubatanidzwa weSamvardhana Motherson Group uye Sumitomo Wiring Systems), Yura nevamwe vazhinji.


Nguva yekutumira: Jun-23-2020